CycloneConcept reduces oil consumption and CO₂ emissions

PMC Hydraulics Group

PMC Hydraulics - Flexible installation reduces installation time and costs. Lower system weight contributes to reduced fuel consumption. Smaller tank reduces hydraulic oil consumption and CO₂ emissions.

CycloneConcept reduces oil consumption and CO₂ emissions

CycloneConcept is PMC Hydraulics’ patented technology for efficient air separation in hydraulic oil, enabling significantly smaller tank volumes, weight, hydraulic oil consumption and reduced CO2-emissions.

A traditional hydraulic system has a large tank volume, allowing oil to pass through at a low speed and air to be vented. The PMC CycloneConcept is based on a technology which forces oil venting, making it possible to use a smaller tank.

By actively removing air from the oil, the solution helps optimise hydraulic efficiency, reduce oil consumption, and support more compact machine designs. The result is lower weight, improved energy efficiency and reduced CO₂ emissions.

Measurable results

The implementation of CycloneConcept has delivered several measurable benefits:

  • Reduced tank size and system volume by 50–90%, depending on the application.

  • Lower operating costs through reduced fuel, hydraulic oil and energy consumption.

  • Lower CO₂ emissions due to reduced hydraulic oil and material consumption.

Based on PMC Hydraulics’ calculations over an assumed system lifetime of 20 years, a 125-litre Cyclone tank can reduce CO₂ emissions by an average of approximately 700 kg per year compared with a conventional 300-litre hydraulic tank.

PMC Hydraulics - Depending on the application, up to 90% of the space is left free when you replace a traditional hydraulic tank with the PMC CycloneConcept. You can use this space for new technologies, or you can just leave it empty to reduce weight.

Technical development with practical benefits

CycloneConcept reflects our approach to hydraulic engineering: combining technical development with practical application knowledge to create measurable improvements in performance, efficiency, and resource utilisation.

The technology is integrated into hydraulic systems where space, weight and operational efficiency are critical design considerations.

PMC Hydraulics Group - Hydraulic and fluid power solutions

Key takeaway

The most immediate benefits of CycloneConcept are reduced space requirements and lower system weight. Over time, customers can also reduce hydraulic oil consumption, operating costs and associated CO₂ emissions.

“Our new cyclone oil tank is a game-changing accessory for use in a truck-mounted or crane-mounted application."

Markus Sjöqvist

Hiab's Product Manager, Loader Crane Accessories

About PMC Hydraulics Group

PMC Hydraulics provides customised hydraulic systems and components for customers in the industrial, energy, mobile and marine sectors. With operations across the Nordic region and production facilities in Poland, China and India, the company combines technical expertise with a strong local presence. Its offering ranges from components to customer-specific system solutions and includes products from leading component suppliers.

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PMC Hydraulics Group